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Up-Front Blade Cost vs. True Blade Cost

When comparing machine blades from different suppliers, it’s tempting to judge them solely on the basis of the cost per blade.  Typically, though, that is not a good measure of the cost-effectiveness of a machine blade.

To see the true measure of a machine blade’s cost-effectiveness, it is important to look beyond the Acquisition Cost of the blade – the cost of the blade itself – or even the cost of the blade spread over the number of parts cut.  The true measure of a blade’s cost-effectiveness includes factors such as labor rates, machine burdens, set-ups and change-overs, and blade costs.  Factoring in all these pieces of the puzzle will amortize the total costs of a job over the total number of parts generated,  providing the true Operation Cost of a machine blade.

Acquisition Cost – the purchase cost – the actual price paid per blade (which may include factors such as shipping charges, purchasing costs, etc.)

Operation Cost – the cost per part cut – this is the total of the blade cost and all associated costs (such as set-ups, blade changes, coolant, burden, etc.) divided by the total number of parts cut

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